Compatibilization of Vulcanized SBR/NBR Blends using Cis-Polybutadiene Rubber: Influence of Blend Ratio on Elastomer Properties
##plugins.themes.bootstrap3.article.main##
Blends composed of styrene butadiene rubber (SBR) and acrylonitrile-butadiene rubber (NBR) were fabricated by melt blending technique using two-roll mill blend machine. Cis- polybutadiene rubber (CBR) was used as a compatibilizer for enhancing the homogeneity between SBR and NBR phases in blends. Although, no previous reports were found to discuss improving electrical properties of vulcanized SBR/NBR blends using unfilled rubber system (i.e. no fillers incorporated). Raman spectra and SEM images indicate that a significant compatibility within the rubber matrix is observed, due to using CBR compatibilizer. The effect of SBR/NBR blend ratio on curing characteristics, physico-mechanical properties, and physicochemical properties (e.g. network characteristics and thermodynamic parameters) were studied. SBR/NBR blend showed comparatively better mechanical properties, compared to each other individually rubber system. Curing parameters e.g. Mooney viscosity and hardness were increased, while a reduction in cure time and specific gravity was observed with increasing SBR ratio in blends. Results revealed that increasing SBR resulted in an enhancement of the tensile strength, modulus at 300 % and elongation at break up to 40 phr, and then gradually decreased. The TGA results indicated that SBR/NBR blends were thermally decomposed at a temperature range of 340-520°C. The notable decrease of DC conductivity (?dc) of vulcanized blends is owing to the decrease of NBR, which is a polar portion and is responsible for increasing the conductivity of vulcanized blends. This proved that the targeted industrial applications for vulcanized blends are entirely depending upon SBR/NBR blend in elastomers matrix.
Downloads
References
-
S. Mansour, S. Tawfik and M. Youssef, "Unsaturated polyester as compatibilizer for styrene–butadiene (SBR)/acrylonitrile–butadiene (NBR) rubber blends," J. Appl. Polymer Sci., vol. 83, pp. 2314-2321, Jan. 2002.
Google Scholar
1
-
M. Ramesan, and R. Alex, "Dichlorocarbene modification of styrene–butadiene rubber," J. Appl. Polymer Sci, vol. 50, pp. 153-160, Dec. 1998.
Google Scholar
2
-
H. A. Essawy, S. H. El-Sabbagh, M. E. Tawfik, G. Van Assche, and A. Barhoum, "Assessment of provoked compatibility of NBR/SBR polymer blend with montmorillonite amphiphiles from the thermal degradation kinetics," Polymer Bull. vol. 1, pp. 1-14, 2013.
Google Scholar
3
-
X. Wang, N. Feng, and S. Chang, "Effect of precured degrees on morphology, thermal, and mechanical properties of BR/SBR/NR foams," Polymer Comp., vol. 34, pp. 849-859, April 2013.
Google Scholar
4
-
F. Kandemirli, E. Demirhan, and M. Kandemirli, "Behavior of furnace black types in cis polybutadiene rubber (CBR) compounds and changes in the rheological properties of SBR-1502/CBR-1203 types of rubber compounds, "Polymer Testing, vol.21, pp. 367-371, 2002.
Google Scholar
5
-
K. George, R. Joseph, D. J. Francis, and K. Thomas, "Modification of butadiene‐acrylonitrile rubber/poly (vinyl chloride) blend using natural rubber, styrene‐butadiene rubber, and polybutadiene rubber, "Polymer Eng. Sci., vol.27, pp. 1137-1140, Aug. 1987.
Google Scholar
6
-
T. Borowski, "Synthesis and Conductivity of Natural Rubber, Butadiene Rubber and Butadiene-co-styrene Rubber Solutions Containing NaClO4 and Active Carbon," Asian J. Chem., vol. 20, pp. 5721-5728, 2008.
Google Scholar
7
-
K. Rahiman, G. Unnikrishnan, A. Sujith, and C. Radhakrishnan, "Cure characteristics and mechanical properties of styrene–butadiene rubber/acrylonitrile butadiene rubber," Mater. Lett., vol. 59, pp. 633-639, March 2005.
Google Scholar
8
-
D. Baeta, J. Zattera, M. Oliveira, and P. Oliveira, "The use of styrene-butadiene rubber waste as a potential filler in nitrile rubber: order of addition and size of waste particles," Brazil. J. Chem. Eng., vol. 26, no.1, pp. 23-31, Mar. 2009.
Google Scholar
9
-
E. Wimolmala, K. Khongnual, and N. Sombatsompop, "Mechanical and Morphological Properties of Cellular NR/SBR Vulcanizates Under Thermal and Weathering Ageing," J. Appl. Polymer Sci., vol.114, pp. 2816-2827, Dec.2009.
Google Scholar
10
-
K. Boonkerd, C. Deeprasertkul, and K. Boonsomwong, "EFFECT OF sulfur to accelerator ratio on crosslink structure, revision, and strength in natural rubber," Rubber Chem. Tech., vol. 89, pp. 450-464, Sep. 2016.
Google Scholar
11
-
M. Saleh, "Effect of Stearic Acid Percent on Mechanical Properties of Rubber Compound (SBR)." Inter. J. Curr. Eng. Tech., vol. 4, pp. 312-315, 2014.
Google Scholar
12
-
K. El-Nemr, M. Balboul, and M. Ali, "Electrical and mechanical properties of manganese dioxide–magnetite-filled acrylonitrile butadiene rubber blends," J. Thermoplastic Comp. Mater., vol. 29, no.5, pp.704-716, April 2016.
Google Scholar
13
-
S. Mondal, and D. Khastgir, "Evaluation of carbon black distribution in different phases of compatible blend of EVA/NBR through electrical, mechanical and morphological test," Polym. Testing, vol. 59, pp.404-413, May 2017.
Google Scholar
14
-
K. Sau, T. Chaki, and D. Khastgir, "Conductive rubber composites from different blends of ethylene-propylene-diene rubber and nitrile rubber," J. Mater. Sci., vol. 32, no. 21, pp. 5717, Nov. 1997.
Google Scholar
15
-
K. Sau, "Acetylene black filled Elastomeric conductive composites based on EPDM, NBR and Silicone rubber," Indian J. Sci., vol. 15, no. 44, pp.13-19, Apr. 2015.
Google Scholar
16
-
M. N. Morsy, A. A. Y. Ismail, "Conductivity Studies on Acrylonitrile Butadiene Rubber Loaded with different types of Carbon Blacks," Inter. J. Mater. Methods Tech., vol. 1, no. 4, pp 22-35, May 2013.
Google Scholar
17
-
N. Noriman, H. Ismail, and A. Rashid, "Characterization of styrene butadiene rubber/recycled acrylonitrile-butadiene rubber (SBR/NBRr) blends: The effects of epoxidized natural rubber (ENR-50) as a compatibilizer," Polymer Testing, vol.2 9, no.2, pp. 200-208, April 2010.
Google Scholar
18
-
E. A. Kamoun, and H. Menzel, "HES-HEMA nanocomposite polymer hydrogels: swelling behavior and characterization," J. Polymer Res., vol. 19, pp. 9851-9865, Mar. 2012.
Google Scholar
19
-
S. Thomas, S. C. George, and S. Thomas," Evaluation of mechanical, thermal, electrical, and transport properties of MWCNT‐filled NR/NBR blend composites," Polymer Eng. Sci. 2017, vol. 58, no. 6, pp. 1-12, July 2017.
Google Scholar
20
-
A. E. Owen, "Semiconducting glasses part II: properties and interpretation," J. Cont. Phys., vol. 11, pp. 257-286, Sep. 2006.
Google Scholar
21
-
N. Zulkepli, and H. Ismail, "A study of FTIR, thermal properties and natural weathering test on NBR virgin/recycled with SBR blends," Polymer Plastics Tech. Eng., vol. 51, no. 4, pp. 350-357, Feb. 2012.
Google Scholar
22
-
H. Ismail, S. Tan, and B. Poh, "Curing and mechanical properties of nitrile and natural rubber blends," J. Elastom. Plast., vol. 33, pp. 251-262, Oct. 2001.
Google Scholar
23
-
K. Jackson, M. Loadman, C. Jones, and G. Ellis, "Fourier transform Raman spectroscopy of elastomers: an overview," J. Nat. Rubber Res., vol. 6, no. 4, pp. 230-240, 1991.
Google Scholar
24
-
S. Prasertsri, F. Lagarde, N. Rattanasom, C. Sirisinha, and P. Daniel, "Raman spectroscopy and thermal analysis of gum and silica-filled NR/SBR blends prepared from latex system," Polymer Testing, vol. 32, no. 5, pp. 852-861, Aug. 2013.
Google Scholar
25
-
H. A. Essawy, A. M. Khalil, M. E. Tawfik, and S. H. El-Sabbagh, "Compatibilization of NBR/SBR blends using amphiphilic montmorillonites: A dynamic mechanical thermal study," J. Elastom. Plast., vol. 46, no. 6, 2013.
Google Scholar
26
-
Y. Lee, W. Lee, S. Cho, I. Kim, and C. Ha, "Quantitative analysis of unknown compositions in ternary polymer blends: A model study on NR/SBR/BR system," J. Anal. Appl Pyrolysis, vol. 78, pp. 85-94, Jan 2007.
Google Scholar
27
-
M. Alneamah, and M. Almaamori, "Study of thermal stability of nitrile rubber/polyimide compounds," Inter. J. Mater. Chem., vol. 5, no.1, pp.1-3, 2015.
Google Scholar
28
-
F. Findik, R. Yilmaz, and T. Koskl, "Investigation of mechanical and physical properties of several industrial rubbers," Mater. Des., vol. 25, pp. 269-276, June 2004.
Google Scholar
29
-
S. Botros, A. Moustafa, and S. Ibrahim, "Improvement of the homogeneity of SBR/NBR blends using polyglycidylmethacrylate‐g‐butadiene rubber," J. Appl. Polymer Sci., 99, vol. 1559-1567, Dec. 2005.
Google Scholar
30
-
S. El-Sabbagh, and A. Yehia, "Detection of Crosslink Density by Different Methods for Natural rubber Blended with SBR and NBR," Egyp. J. Solids, vol. 30, no. 2, pp. 157-172, 2007.
Google Scholar
31
-
R. M. Radwan, R. M. Mohamed, and M. M. Abdel-Aziz, "Electrical Properties of Irradiated Rubber-Clay Composites Based on NBR and SBR," Adv. Polym. Tech., vol. 32, pp. 1-14, Mar. 2013.
Google Scholar
32